Prochem Crew Chief User Manual

Read these instructions before using the machine.86339940-H06/13/13Operating instructions (ENG)MODELS: 1.007-901.0DELUXE 1.007-904

10SafetySafety Label LocationThis drawing indicates the safety label location on the machine. If at any time the label becomes illegible, promptly rep

11OperationsTechnical Specifications

12OperationsCrew ChiefComponents1. Control Panel2. Menu Navigation Buttons3. LCD Display4. Handle5. Indicator Light6. Front Panel7. 3 - Controlled 120

13OperationsComponents1. Control Panel - Located at top of Crew Chief next to handle. The display and navigation buttons are on it.2. Menu Navigation

14OperationsSensorsComponents1. Color Label2. Channel Selection Switch3. ON/OFF Switch4. ID Label5. Battery Door6. Probe Cable Connection PortProbesCo

15OperationsSensor Components1. Color Label - Color coordinating with color of GFCI outlets on front panel of Crew Chief. Indicating which fans will b

16OperationsEquipment SetupPowering the Crew Chief1. Place the Crew Chief in the center of a building or area to be restored. If an ungrounded 240 V s

17OperationsMenu NavigationThe top row of the display provides information like where the operator is in menu structure, or sensor data. The bottom ro

18OperationsQuick Start Menu NavigationJob RecordingStatus Ctrl StopNetworkDectectedNCircuit Cur> 12.5 ampNChannelConflictN# Sens: B0 R0 G0A0

19OperationsQuick Start ProcessThe initial screen page gives a choice between English and Spanish language interfaces. This page times out after 10 se

2OVERVIEWThe Crew Chief and Dry Check System is an electrically powered monitoring and controlling device for use in disaster recovery environments.Ma

20OperationsSensor Data Menu NavigationMain Menu<< Status >>Status Menu<< Sensors >># Sens: B0 R0 G0A0 D0

21OperationsTo Access the Sensor Data Menu Pages: press the right button from the initial main menu page. This will navigate to the Main Status Menu.1

22OperationsStatus Menu NavigationMain Menu<< Status >>Status Menu<< Sensors >>Status Menu<< Curre

23OperationsThere are 4 sections under the Status Main menu: Sensors (described on a different page), Current, Zones, and Alarms.Current MenuPress Cur

24OperationsDiagnostics / Save Data Menu NavigationTo Additional Menu OptionsMain Menu<< Diags >>Main Menu<<

25OperationsDiagnostics MenuPress Diags to enter the menu that displays internet connection information. Press Net Test.The top line of the Ping page

26OperationsUpdating Firmware Menu Navigation86339940 Crew ChiefProChemEng EspUpdate FW?No YesFW 0.16.33SCROLLING

27OperationsUpdating FirmwareFor best functionality of the Crew Chief, it is necessary to keep the firmware current. Determine if your machine is runn

28 86339940 Crew ChiefNotes:

29PARTS86339940 Crew ChiefParts

3Table of ContentsMachine Data Label . . . . . . . . . . . . . . . . . . . . . . . . . .2Table of Contents . . . . . . . . . . . . . . . . . . . . .

30Front Panel14685721391112101386339940 Crew Chief

3186339940 Crew ChiefFront PanelREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86338210 1 SWITCH, SELECTOR, 8-POLE2 86345010 4 CIRCUIT BREAKER 15

32Front Panel15693121381510121271454141451619201817112186339940 Crew Chief

3386339940 Crew ChiefFront PanelREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86339350 8 SCREW, SHLDR, #6-32 X .312 86339340 8 DAMPER, SHOCK3 863

34Control Panel4325186339940 Crew Chief

3586339940 Crew ChiefControl PanelREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86339540 1 PCBA, DISPLAY2 86339350 4 SCREW, SHLDR, #6-32 X .313 8

36Control Panel2186339940 Crew Chief

3786339940 Crew ChiefControl PanelREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86006950 4 SCR, 10-32 X 1/2 PPHMS BLK2 86010640 4 WASHER #10 LOCK

38Rear Panel195462381271081186339940 Crew Chief

3986339940 Crew ChiefRear PanelREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86349670 1 PANEL, REAR2 86339400 1 RF ENGINE, CPU3 86341760 1 FOAM,

4How To Use This ManualThis manual contains the following sections:• How to Use This Manual•Safety• Operations• Maintenance•Parts ListThe HOW TO USE T

40Rear Panel - Deluxe1465329109178111286339940 Crew Chief

4186339940 Crew ChiefRear Panel - DeluxeREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86005700 7 NUT, 10-32 HEX W/STAR2 86328180 3 BREAKER, 12A,

42Rear Panel - Deluxe41232101798141165131617181586339940 Crew Chief

4386339940 Crew ChiefRear Panel - DeluxeREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86344850 1 RF ENGINE, CPU2 86339350 6 SCREW, SHLDR, #6-32 X

44Labels1234A4BOR86339940 Crew Chief

4586339940 Crew ChiefLabelsREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86339490 1 LABEL, PANEL, FRNT2 86338390 1 LABEL, CREW CHIEF3 86339520 1

46Accessories5467183291086339940 Crew Chief

4786339940 Crew ChiefAccessoriesREF PART NO. PRV NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86345670 - 16 SPRING, CONTACT2 86339650 - 8 SCR, SHT MTL, #

48Sensor852A763A4192B2C2D3B3C3D86339940 Crew Chief

4986339940 Crew ChiefSensorREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86339530 2 BATTERY, AA, 1.5V ALKALINE2A 86344810 1 RF ENGINE, RED2B 8634

5SafetyIMPORTANT SAFETY INSTRUCTIONSWhen using this machine, basic precautionmust always be followed, including the following:READ ALL INSTRUCTIONS BE

50Probe 5 2 3 1 4 86339940 Crew Chief

5186339940 Crew ChiefProbeREF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 86338420 1 LABEL, MOISTURE PROBE2 86336060 1 COVER, PROBE3 86336050 1 CAS

52Wiring J/5K/5L/5M/5N/5O/5G/3H/3A/3B/3C/3D/3E/3F/3POWER SUPPLYMAIN CONTROL BOARD PCB DISPLAY PCBFRONT POWER CONTROL PCBREAR POWER CONTROL PCBETHERNET

5386339940 Crew ChiefWiring*NOTE: GROUND WIRES #33, 34, 45, AND 46 ARE INCLUDED WITH HARNESS.REF PART NO. QTY DESCRIPTIONSERIAL NO. FROMNOTES1 863398

54Wiring - Front PanelLLLLLNNNN120VAC240VACLNSWITCH COMMONSCONTROL MODULESCONTROL MODULEGFCI LINE 1GFCI LINE 2GFCI LINE 3GFCI LINE 4COM 8COM 6COM 4COM

5586339940 Crew ChiefWiring - Back Panel - Deluxe OnlyGFCI LINE 5LLLNNN120VAC FOR CONTROL MODULEFEED THROUGH CIRCUITSGFCI LINE 6GFCI LINE 7BLACK

56Suggested Spare PartsPART NO. PRV NO. DESCRIPTIONSERIAL NO. FROMNOTES86345010 CIRCUIT BREAKER 15 AMP 120V86327360 GFCI, NEMA 5-20R, 20A 125V86336990

57Serial NumbersREF. NO.MODEL: SERIAL #1N/A86339940 Crew Chief

6SafetyCONSIGNES IMPORTANTES DE SÉCURITÉLors de l'utilisation d'un appareil électrique, il faut toujours observer des précautions élémentair

7SafetyThe following symbols are used throughout this guide as indicated in their descriptions: HAZARD INTENSITY LEVELThere are three levels of hazard

8SafetyLes symboles ci-dessous sont utilisés à travers ce manuel comme illustré dans leurs descriptions : DEGRÉS DE RISQUES EN CAS DE DANGERIl existe

9SafetyGrounding Instructions ELECTRICAL:In the USA this machine utilizes standard 15 amp 120V, 60 hz, A.C. and/or 30 or 50 amp 240V power circuit.