Prochem Apex User Manual

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Summary of Contents

Page 1 - PRV NO. 980217

BL 86037630 09-09-10 PRV NO. 980217 Operating Instructions (ENG) MODELS: APEX GAS 1.001-069.0 APEX DI

Page 2

APEX 86037630 2-1 IMPORTANT SAFETY INSTRUCTIONS When using this machine, basic precautions must always be followed, including the following: READ

Page 3 - MACHINE DATA LOG/OVERVIEW

ENGINE - DIESEL APEX 86037630 8-19 441935INCLUDED WITH ENGINE226183433321315163128201728333638193730292524232221424118403943142121110987654321

Page 4 - TABLE OF CONTENTS

ENGINE - DIESEL APEX 86037630 8-20 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86274830 70

Page 5

ENGINE - DIESEL APEX 86037630 8-21 1323247344121412111095864BRKT, LEFT ENG MTG(REFERENCE)

Page 6

ENGINE - DIESEL APEX 86037630 8-22 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86279510 87171 4 WASHER, 3/8 FLAT 2 8

Page 7 - RECEIVING YOUR UNIT

COOLANT SYSTEM APEX 86037630 8-23 15931610141312101110TO ENGINE12345678

Page 8

COOLANT SYSTEM APEX 86037630 8-24 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86191530 790918 1 RADIATOR,KUBUTA W/SHROUD

Page 9 - HOW TO USE THIS MANUAL

VACUUM BLOWER APEX 86037630 8-25 13212223217521922016181311121421817410A10B242315A15B

Page 10

VACUUM BLOWER APEX 86037630 8-26 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86271070 57114 2 NUT, 7/16-14 HEX 2 862

Page 11 - SAFETY - GAS

WATER PUMP APEX 86037630 8-27 312120191817161587654TO WATER BOXTO TOP OF FLOWMETER23242530292827332524323591011121314222634213

Page 12 - HAZARD INTENSITY LEVEL - GAS

WATER PUMP APEX 86037630 8-28 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86190490 11-800101 1 PLUG, 1/8P 2 86046050 790

Page 13 - OPERATION - GAS

SAFETY - GAS APEX 86037630 2-2 DO NOT leave the vehicle engine running while operating this unit. Dangerous Acid, Explosive Gases! Batteries contai

Page 14

WATER PUMP APEX 86037630 8-29 81 7 64 529113

Page 15 - HARD WATER MAP

WATER PUMP APEX 86037630 8-30REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86186230 791031 1 KIT, MAINT, PLUNGER 2 861862

Page 16 - COMPONENTS - GAS

VAC/EXHAUST HEAT EXCHANGER/SILENCER APEX 86037630 8-31 3334121231479651651476529132122201426151577432432291918111030810256517228233588936

Page 17

VAC/EXHAUST HEAT EXCHANGER/SILENCER APEX 86037630 8-32 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO.FROM NOTES: 1 86273180 00-000078 18 SC

Page 18

SOLUTION TEMPERATURE CONTOL VALVE APEX 86037630 8-33 17653244

Page 19

SOLUTION TEMPERATURE CONTROL VALVE APEX 86037630 8-34 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86177700 12-800282 1 CON

Page 20

HELI-COIL HEAT EXCHANGER APEX 86037630 8-35 TO TEE FITTING123456789101112106491314TO PRESSURE REGULATOR

Page 21

HELI-COIL HEAT EXCHANGER APEX 86037630 8-36 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86177560 15-808073 1 COCK, DRN 1/4

Page 22

SOLUTION OUTLET APEX 86037630 8-37 2021222324252627282930917812131415168123456710111918

Page 23

SOLUTION OUTLET APEX 86037630 8-38 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO.FROM NOTES: 1 86177660 12-800065 1 CONN, 1/8P X 1/4T 2 86

Page 24

HAZARD INTENSITY LEVEL - GAS APEX 86037630 2-3 The following WARNING LABELS are found on your cleaning unit . These labels point out important Warn

Page 25

WATER BOX APEX 86037630 8-39 WATER INLETFROM252412131413143259212019181716151198764321REARFRONT333327322826312930

Page 26

WATER BOX APEX 86037630 8-40 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86180170 11-800041 1 ELL, STREET 1/2 BR MACH

Page 27

PRESSURE REGULATOR APEX 86037630 8-41 FROM LOWER ELBOWON HELICOIL ASSEMBLY12345789101112131415167176

Page 28

PRESSURE REGULATOR APEX 86037630 8-42 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86180450 12-800347 1 ELL, 3/8P X 1/2T

Page 29 - MAINTENANCE - GAS

AFTER SERIAL NUMBER ** WASTE TANK – 100 GALLON APEX 86037630 8-43 7 2 8 9 11 13 14 16 17 18 3 4 10 5 1 6 19 151212

Page 30 - MAINTENANCE - GAS

AFTER SERIAL NUMBER ** WASTE TANK – 100 GALLON APEX 86037630 8-44 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86328460 -

Page 31

BEFORE SERIAL NUMBER ** WASTE TANK – 80 GALLON APEX 86037630 8-45 1565B5A4B4A21201911131109231618181714782212

Page 32

BEFORE SERIAL NUMBER ** WASTE TANK – 80 GALLON APEX 86037630 8-46 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86049640 79012

Page 33

HOSE ACCESSORIES APEX 86037630 8-47 22120191817161514131211109876543212322

Page 34

HOSE ACCESSORIES APEX 86037630 8-48 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86180980 12-800078 1 FITTING, BRB 2H BS P

Page 35

OPERATION - GAS APEX 86037630 3-1 TECHNICAL SPECIFICATIONS – GAS ENGINES ITEM

Page 36

BATTERY-FLOOR MOUNT APEX 86037630 8-49 21345678910

Page 37

BATTERY-FLOOR MOUNT APEX 86037630 8-50 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86273780 70015 2 SCR, 1/4-20 X 3/4 HHCS

Page 38

EXHAUST - OPTIONAL APEX 86037630 8-51 2341

Page 39

EXHAUST - OPTIONAL APEX 86037630 8-52 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86177010 03-000112 2 CLAMP, #48 HOSE

Page 40 - TROUBLESHOOTING - GAS

AUTOMATIC PUMPOUT - DUAL DIAPHRAGM - OPTIONAL APEX 86037630 8-53 43TO ENGINEHARNESSTOPUMPOUT1815192023222117161413121110876521TOWASTE TANK

Page 41

AUTOMATIC PUMPOUT - DUAL DIAPHRAGM - OPTIONAL APEX 86037630 8-54 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: - 86335970 - 1

Page 42

AUTOMATIC PUMPOUT - OPTIONAL APEX 86037630 8-55 123456789,12,151013141611173455510671918

Page 43

AUTOMATIC PUMPOUT - OPTIONAL APEX 86037630 8-56 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86274150 70105 4 SCR, M4 X 60

Page 44

AUTOMATIC PUMPOUT - OPTIONAL APEX 86037630 8-57 1263456791011263915161718192021222324252728293031323334362211588101223521212114133738

Page 45 - APEX DIESEL

AUTOMATIC PUMPOUT - OPTIONAL APEX 86037630 8-58 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86273250 00-000210 4 SCR, 1/4-20

Page 46 - SAFETY - DIESEL

OPERATION - GAS APEX 86037630 3-2 INSTALLATION REQUIREMENTS DEALER RESPONSIBILITY NOTE: Your distributor from whom you purchased this mobile cle

Page 47

WAND-TITANIUM SIX JET-OPTIONAL APEX 86037630 8-59 711121415163517251734836A33323130292827262423222120191817131098543216B6C

Page 48 - STARTING

WAND-TITANIUM SIX JET-OPTIONAL APEX 86037630 8-60 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: - 86288350 89248 1 WD, TM, 6

Page 49 - OPERATION - DIESEL

WAND-ERGONOMIC SIX JET-OPTIONAL APEX 86037630 8-61 1118224321202123241672B919810231412515175202A2661225132127

Page 50

WAND – ERGONOMIC SIX JET - OPTIONAL APEX 86037630 8-62 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: - 86326900 - 1 WAND, ER

Page 51

WAND-QUAD-JET-OPTIONAL APEX 86037630 8-63 123456789, 101112131415161719, 2021, 2223, 23A, 23B252627282930313233341419, 2426

Page 52 - COMPONENTS - DIESEL

WAND-QUAD-JET-OPTIONAL APEX 86037630 8-64 REF PART NO. PRV NO. DESCRIPTION SERIAL NO. FROM NOTES: - 86285570 89238 WAND, TM, QJW (95015) PC

Page 53

WAND-TRI-JET-OPTIONAL APEX 86037630 8-65 123456789, 101112131415161719, 19A, 19B20, 21, 222324252627282930313214

Page 54

WAND-TRI-JET-OPTIONAL APEX 86037630 8-66 REF PART NO. PRV NO. DESCRIPTION SERIAL NO. FROM NOTES: - 86285520 89233 WAND, TJW (9502) PC COMP

Page 55

STAIR TOOL-OPTIONAL APEX 86037630 8-67 2345, 5A6789, 101112131415, 15A1617181920212223

Page 56

STAIR TOOL-OPTIONAL APEX 86037630 8-68 REF PART NO. PRV NO. DESCRIPTION SERIAL NO. FROM NOTES: - 86285350 78519 TL, STAIR, LNG, TM DJ (80015)

Page 57

OPERATION - GAS APEX 86037630 3-3 CHEMICAL REQUIREMENTS4. C This cleaning unit, due to its chemical injection pump design, can be used with a va

Page 58

UPHOLSTERY TOOL-OPTIONAL APEX 86037630 8-69 123456789101112131415161718192021222324252627282930313233343536373

Page 59

UPHOLSTRY TOOL-OPTIONAL APEX 86037630 8-70 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: - 86186160 78513 1 TL, UPHOLST, PC (

Page 60

SHELF ASSEMBLY-OPTIONAL APEX 86037630 8-71 123456789101112131415161742210122105241023515750 1/81141-1/2" TALL50-1/8" WIDE57" WIDE (W

Page 61

SHELF ASSEMBLY-OPTIONAL APEX 86037630 8-72 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: - 86285410 65-950392 1 VAN STORAGE

Page 62

WATER TANK, DUAL WITH DEMAND PUMP-OPTIONAL APEX 86037630 8-73 1234567891011121324316788131432-1/2" TALL62-5/8" WIDE15-1/2" DEEPTO D

Page 63

WATER TANK, DUAL WITH DEMAND PUMP-OPTIONAL APEX 86037630 8-74 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO.FROM NOTES: - 86041730 66-945260

Page 64

WATER TANK- DEMAND PUMP-OPTIONAL APEX 86037630 8-75 123456789101112416161384

Page 65 - MAINTENANCE - DIESEL

WATER TANK- DEMAND PUMP-OPTIONAL APEX 86037630 8-76 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO.FROM NOTES: 1 86006760 70305 4 SCR, 5/16

Page 66 - MAINTENANCE - DIESEL

AUXILIARY WATER TANK WITH PUMP APEX 86037630 8-77 39383736353433323130292827262524232119181716151412111098765431 22 2 4X Ø.40630.0 WIDE58.6 LENGTH

Page 67

AUXILIARY WATER TANK WITH PUMP APEX 86037630 8-78 REF PART NO. PRV NO. QTY DESCRIPTIO

Page 68

COMPONENTS - GAS APEX 86037630 3-4 3161817293023HOTWARMTEMPERATUREBALANCE ORIFICECHEMICALCHECK VALVESOLUTION PRESSUREREGULATORSTARTING SHUTDOW

Page 69

HOSE REEL - OPTIONAL APEX 86037630 8-79 15OVERALLVehicle13151214Floor162111161312141525172423MOUNTING DETAIL101014135237962286479852344-1/2"

Page 70

HOSE REEL-OPTIONAL APEX 86037630 8-80 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86191620 56-501962 1 REEL, VACUUM HOSE

Page 71

HOSE DIAGRAM - GAS APEX 86037630 8-81 86184370 (11-1/2")PRV NO. 09-805557PRV NO. 10-80510786282380 (23")86184390 (20")PRV NO. 10-805

Page 72

HOSE DIAGRAM - DIESEL APEX 86037630 8-8286176990PRV NO. 51372PRV NO. 09-805443PRV NO. 09-80555786184370 (11-1/2")PRV NO. 09-805567PRV NO. 790418

Page 73

WIRING DIAGRAM - GAS APEX 86037630 8-83 TEMPERATURE SENDER#86192490 - PRV NO. 34-903019LOCATED ON SOLUTION MANIFOLD

Page 74

WIRING DIAGRAM - DIESEL APEX 86037630 8-84

Page 75

SERIAL NUMBERS APEX 86037630 8-85 REF. NO. MODEL: SERIAL #: 1 1.001-069.0, 1.001-072.0: 1000158501 2 1.001-069.0, 1.001-072.0: 1000165558 3 1.001

Page 76 - TROUBLESHOOTING - DIESEL

COMPONENTS - GAS APEX 86037630 3-5 1. WASTE TANK FULL INDICATOR LIGHT This indicator light is activated when the waste tank is full. Whe

Page 77

COMPONENTS - GAS APEX 86037630 3-6 15. VACUUM INLETS The vacuum inlets serve as connecting point for vacuum hoses. 16. SOLUTION OUTLETS The sol

Page 78

COMPONENTS - GAS APEX 86037630 3-7 27. FLOW SIMULATOR VALVE This valve allows solution to move through the machine and chemical to be injected si

Page 80

OPERATION - GAS APEX 86037630 3-8 WATER PUMPING AND HEAT TRANSFER SYSTEM Cold water enters the console through the water inlet. When the water box

Page 81

OPERATION - GAS APEX 86037630 3-9 SOLUTIONOUTLETSSOLUTION OUTLETMANIFOLDWATERINLETCHEMICALINJECTIONRADIATORWASTE TANKWATER BOXWATER PUMPENGINE THER

Page 82

OPERATION - GAS APEX 86037630 3-10 CHEMICAL INJECTION SYSTEM The chemical injection system is unique in that it utilizes the pressure spikes gener

Page 83

OPERATION - GAS APEX 86037630 3-11VACUUM INLETWASTELUBRICATIONCUPGAUGEVACUUM HEATER COIL #1HEATER COIL #2HEATER COIL #3SILENCERPUMPVACUUMLEVEL SENSO

Page 84

OPERATION - GAS APEX 86037630 3-12 PRE-RUN INSPECTION NOTE: Operation of this unit is simple. However, only trained personnel should proceed.

Page 85

OPERATION - GAS APEX 86037630 3-13 PRIMING THE CHEMICAL PUMP 1. Connect water hose to water inlet connection and turn on water supply. 2. Connec

Page 86 - SIDE PANEL, RIGHT

OPERATION - GAS APEX 86037630 3-14 UPHOLSTERY CLEANING Upholstery tool, part #86285260 – PRV NO. 78513 1. Set temperature as desired and slow do

Page 87

OPERATION - GAS APEX 86037630 3-15 WINTERIZING YOUR UNIT 1. Shut off the water supply. Disconnect the water inlet hose from the front of your co

Page 88 - SIDE PANEL, LEFT

OPERATION - GAS APEX 86037630 3-16 REMOVING ANTI-FREEZE FROM THE UNIT 1. Connect one end of the winterizing loop hose to the solution outlet conn

Page 89

MAINTENANCE - GAS APEX 86037630 4-1 * Or as often as required ** Change water pump crankcase oil after the first 50 hours ***Change engine crankca

Page 90 - CHEMICAL CONTROL PANEL

MACHINE DATA LOG/OVERVIEW APEX 86037630 1 Welcome…and congratulations on the purchase of your Mobile Cleaning Unit. This instructio

Page 91

MAINTENANCE - GAS APEX 86037630 4-2 * Or as often as required ** Change water pump crankcase oil after the first 50 hours ***Change engine crankcase

Page 92 - CONTROL PANEL - GAS

MAINTENANCE - GAS APEX 86037630 4-3 KEY CHECKPOINTS NOTE: Initiation of a planned preventative maintenance program will assure that your unit has

Page 93

MAINTENANCE - GAS APEX 86037630 4-4 DO NOT service this unit while it is running. The high-speed mechanical parts as well as high tempera

Page 94 - CONTROL PANEL - DIESEL

MAINTENANCE - GAS APEX 86037630 4-5 VACUUM PUMP Refer to the Vacuum Pump Operation and Service Manual for specific instructions. Lubrication: We

Page 95

MAINTENANCE - GAS APEX 86037630 4-6 WATER PUMP Refer to the Water Pump Operation and Service Manual for specific instructions. 1. Check the cran

Page 96 - ENGINE - GAS

MAINTENANCE - GAS APEX 86037630 4-7 WATER PUMP DRIVE BELT To tighten the water pump belt: 1. Loosen the nuts which hold the water pump mount to

Page 97

MAINTENANCE - GAS APEX 86037630 4-8 NITROGEN ACCUMULATOR The nitrogen accumulator is pressurized to 250 PSI and must be replaced periodically. Th

Page 98

MAINTENANCE - GAS APEX 86037630 4-9 GENERAL SERVICE ADJUSTMENTS USE EXTREME CAUTION while servicing while machine is running. The high-speed mec

Page 99

MAINTENANCE - GAS APEX 86037630 4-10 CHECK VALVE (SOLUTION OUTLET) Inspect the check valve whenever doing service on the chemical pump or if flow

Page 100 - ENGINE - DIESEL

MAINTENANCE - GAS APEX 86037630 4-11 PACKING NUT ADJUSTMENT FOR CHEMICAL METERING AND CHEMICAL SELECTOR VALVES Examine the packing nut on the ch

Page 101

TABLE OF CONTENTS APEX 86037630 2 Machine Data Log/Overview...1 Table of Contents...

Page 102

TROUBLESHOOTING - GAS APEX 86037630 4-12 PROBLEM CAUSE SOLUTION

Page 103

TROUBLESHOOTING - GAS APEX 86037630 4-13 PROBLEM CAUSE SOLUTION

Page 104 - TO ENGINE

TROUBLESHOOTING - GAS APEX 86037630 4-14 PROBLEM CAUSE SOLUTION S

Page 105

TROUBLESHOOTING - GAS APEX 86037630 4-15 PROBLEM CAUSE SOLUTION

Page 106 - APEX 86037630

NOTES: APEX 86037630 4-16

Page 107 - VACUUM BLOWER

APEX 86037630 APEX DIESEL

Page 108

SAFETY - DIESEL APEX 86037630 5-1 IMPORTANT SAFETY INSTRUCTIONS When using this machine, basic precautions must always be followed, including the

Page 109 - WATER PUMP

SAFETY - DIESEL APEX-D 86037630 5-2 DO NOT leave the vehicle engine running while operating this unit. Dangerous Acid, Explosive Gases! Batteries

Page 110

HAZARD INTENSITY LEVEL - DIESEL APEX-D 86037630 5-3 The following WARNING LABELS are found on your cleaning unit . These labels point out importan

Page 111

OPERATION - DIESEL APEX 86037630 6-1 TECHNICAL SPECIFICATIONS – DIESEL ENGINES ITEM

Page 112

TABLE OF CONTENTS APEX 86037630 3 SAFETY - DIESEL Safety Instru

Page 113

OPERATION - DIESEL APEX 86037630 6-2 INSTALLATION REQUIREMENTS DEALER RESPONSIBILITY NOTE: Your distributor from whom you purchased this mobile

Page 114

OPERATION - DIESEL APEX 86037630 6-3 CHEMICAL REQUIREMENTS4. C This cleaning unit, due to its chemical injection pump design, can be used with a

Page 115

COMPONENTS - DIESEL APEX 86037630 6-4 293041618172328112109876526272524192021221513111423HOTWARMTEMPERATURE BALANCE ORIFICECHEMICAL CHECK VALV

Page 116

COMPONENTS - DIESEL APEX 86037630 6-5 1. WASTE TANK FULL INDICATOR LIGHT This indicator light is activated when the waste tank is full.

Page 117 - HELI-COIL HEAT EXCHANGER

COMPONENTS - DIESEL APEX 86037630 6-6 14. OIL CUP The oil cup allows lubricant spray to reach the vacuum blower. 15. VACUUM INLETS The vacuum i

Page 118

COMPONENTS - DIESEL APEX 86037630 6-7 27. FLOW SIMULATOR VALVE This valve allows solution to move through the machine and chemical to be injected

Page 119 - SOLUTION OUTLET

OPERATION - DIESEL APEX 86037630 6-8 WATER PUMPING AND HEAT TRANSFER SYSTEM Cold water enters the console through the water inlet. When the water

Page 120

OPERATION - DIESEL APEX 86037630 6-9 SOLUTIONOUTLETSSOLUTION OUTLETMANIFOLDWATERINLETCHEMICALINJECTIONRADIATORWASTE TANKWATER BOXWATER PUMPENGINE T

Page 121 - WATER BOX

OPERATION - DIESEL APEX 86037630 6-10 CHEMICAL INJECTION SYSTEM The chemical injection system is unique in that it utilizes the pressure spikes ge

Page 122

OPERATION - DIESEL APEX 86037630 6-11HEATER COIL #1HEATER COIL #2HEATER COIL #3VACUUM INLETLUBRICATIONCUPVACUUM GAUGEVACUUMRELIEFVALVEVACUUMPUMPSILE

Page 123 - PRESSURE REGULATOR

TABLE OF CONTENTS APEX 86037630 4 PARTS LIST – GAS AND DIESEL Frame... 8-1 Side Pan

Page 124

OPERATION - DIESEL APEX 86037630 6-12 PRE-RUN INSPECTION NOTE: Operation of this unit is simple. However, only trained personnel should proceed.

Page 125 - WASTE TANK – 100 GALLON

OPERATION - DIESEL APEX 86037630 6-13 PRIMING THE CHEMICAL PUMP 1. Connect water hose to water inlet connection and turn on water supply. 2. Con

Page 126

OPERATION - DIESEL APEX 86037630 6-14 UPHOLSTERY CLEANING Upholstery tool, part #86285260 – PRV NO.78513 1. Set temperature as desired and slow

Page 127 - WASTE TANK – 80 GALLON

OPERATION - DIESEL APEX 86037630 6-15 WINTERIZING YOUR UNIT 1. Shut off the water supply. Disconnect the water inlet hose from the front of your

Page 128 - APEX 86037630

OPERATION - DIESEL APEX 86037630 6-16 REMOVING ANTI-FREEZE FROM THE UNIT 1. Connect one end of the winterizing loop hose to the solution outlet c

Page 129 - HOSE ACCESSORIES

MAINTENANCE - DIESEL APEX 86037630 7-1 * Or as often as required ** Change water pump crankcase oil after the first 50 hours ***Change engine cran

Page 130

MAINTENANCE - DIESEL APEX 86037630 7-2 * Or as often as required ** Change water pump crankcase oil after the first 50 hours ***Change engine crankc

Page 131 - BATTERY-FLOOR MOUNT

MAINTENANCE - DIESEL APEX 86037630 7-3 KEY CHECKPOINTS NOTE: Initiation of a planned preventative maintenance program will assure that your unit h

Page 132 - EXHAUST - OPTIONAL

MAINTENANCE - DIESEL APEX 86037630 7-4 DO NOT service this unit while it is running. The high-speed mechanical parts as well as high temp

Page 133

MAINTENANCE - DIESEL APEX 86037630 7-5 VACUUM PUMP Refer to the Vacuum Pump Operation and Service Manual for specific instructions. Lubrication:

Page 134

RECEIVING YOUR UNIT APEX 86037630 5 ACCEPTANCE OF SHIPMENT Every part of your cleaning unit was carefully checked, tested, and inspected before i

Page 135

MAINTENANCE - DIESEL APEX 86037630 7-6 WATER PUMP Refer to the Water Pump Operation and Service Manual for specific instructions. 1. Check the c

Page 136 - AUTOMATIC PUMPOUT - OPTIONAL

MAINTENANCE - DIESEL APEX 86037630 7-7 WATER PUMP DRIVE BELT To tighten the water pump belt: 1. Loosen the nuts which hold the water pump mount

Page 137

MAINTENANCE - DIESEL APEX 86037630 7-8 NITROGEN ACCUMULATOR The nitrogen accumulator is pressurized to 250 PSI and must be replaced periodically.

Page 138

MAINTENANCE - DIESEL APEX 86037630 7-9 GENERAL SERVICE ADJUSTMENTS USE EXTREME CAUTION while servicing while machine is running. The high-speed m

Page 139

MAINTENANCE - DIESEL APEX 86037630 7-10 CHECK VALVE (SOLUTION OUTLET) Inspect the check valve whenever doing service on the chemical pump or if fl

Page 140

MAINTENANCE - DIESEL APEX 86037630 7-11 PACKING NUT ADJUSTMENT FOR CHEMICAL METERING AND CHEMICAL SELECTOR VALVES Examine the packing nut on the

Page 141

TROUBLESHOOTING - DIESEL APEX 86037630 7-12 PROBLEM CAUSE SOLUTI

Page 142

TROUBLESHOOTING - DIESEL APEX 86037630 7-13 PROBLEM CAUSE SOLUTI

Page 143

TROUBLESHOOTING - DIESEL APEX 86037630 7-14 PROBLEM CAUSE SOLUTIO

Page 144 - WAND-QUAD-JET-OPTIONAL

TROUBLESHOOTING - DIESEL APEX 86037630 7-15 PROBLEM CAUSE SOLUTI

Page 145

NOTES: APEX 86037630 6

Page 146 - WAND-TRI-JET-OPTIONAL

NOTES: APEX 86037630 7-16

Page 147

APEX 86037630 PARTS

Page 148 - STAIR TOOL-OPTIONAL

FRAME APEX 86037630 8-1 12345678910111213141516171819202122233232371931232331592425262711

Page 149

FRAME APEX 86037630 8-2 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86

Page 150 - UPHOLSTERY TOOL-OPTIONAL

FRAME APEX 86037630 8-3 13121112345689107A7B

Page 151 - UPHOLSTRY TOOL-OPTIONAL

FRAME APEX 86037630 8-4 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86030290 790970 1 ASSY, HOOD, APEX 2 86193550 00

Page 152 - SHELF ASSEMBLY-OPTIONAL

SIDE PANEL, RIGHT APEX 86037630 8-5 8TO VACUUM RELIEF VALVE53

Page 153

SIDE PANEL, RIGHT APEX 86037630 8-6 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86330040 - 1 BRKT, VAC INLET, APEX **

Page 154

SIDE PANEL, LEFT APEX 86037630 8-7 TO WATER BOX FILLTO WATER BOX (SIDE)12111131423478596

Page 155

SIDE PANEL, LEFT APEX 86037630 8-8 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86046040 790431 1 BRKT, WTR INLET 2 86

Page 156

HOW TO USE THIS MANUAL APEX 86037630 1-1 This manual contains the following sections: - HOW TO USE THIS MANUAL - SAFETY - INSTALLATION REQUIREM

Page 157

CHEMICAL CONTROL PANEL APEX 86037630 8-9 1711214131211109876543215

Page 158

CHEMICAL CONTROL PANEL APEX 86037630 8-10 REF PART NO. PRV NO. QTY DESCRIPTION SERIA

Page 159

CONTROL PANEL - GAS APEX 86037630 8-11 28303324252627291234567891011121314151617181920219227823

Page 160 - HOSE REEL - OPTIONAL

CONTROL PANEL - GAS APEX 86037630 8-12 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO.

Page 161 - HOSE REEL-OPTIONAL

CONTROL PANEL - DIESEL APEX 86037630 8-13

Page 162 - HOSE DIAGRAM - GAS

CONTROL PANEL - DIESEL APEX 86037630 8-14 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO.FROM NO

Page 163 - HOSE DIAGRAM - DIESEL

ENGINE - GAS APEX 86037630 8-15 134567891011123141516171819202122232425293032333441261328353644383936403142432737TO FRAME2

Page 164 - WIRING DIAGRAM - GAS

ENGINE - GAS APEX 86037630 8-16 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES:

Page 165 - WIRING DIAGRAM - DIESEL

ENGINE - GAS APEX 86037630 8-17 (REFERENCE)211312111137815141111121434568791011BRKT, LEFT ENG MTG 161114121817

Page 166 - SERIAL NUMBERS

ENGINE - GAS APEX 86037630 8-18 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86181620 14-8065

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